A complete guide to CNC machining from Panel Systems | Materials, applications and key benefits

Click on the links below to jump to the relevant section:

• What is CNC machining, and how does it work? – Find out more about what CNC machining is, how it works and what CNC machining tools are.
• Types of materials for CNC machining – Find out which materials we can cut and supply.
• What sectors and markets benefit from CNC Machining? – Find out what sectors benefit from CNC machining and the typical markets we supply to.
• Bespoke projects from Panel Systems – Read how Panel Systems can help with bespoke projects.
• The Benefits of CNC machining – Read how CNC machining from Panel Systems can benefit you.
• Why choose Panel Systems? – Read the benefits of working with Panel Systems.
• Frequently asked questions – We answer common queries on CNC machining.

CNC machining is a manufacturing process that involves pre-programmed computer software dictating the movement of factory tools and machinery.

The CNC machining process involves using computer-aided design (CAD) files to carry the specifications of a project. Panel Systems can accept customers’ own CAD files in a variety of formats. The machine then employs computerised controls and machining tools to both cut to shape and, where appropriate, remove layers of material from a base piece until the desired results are achieved.

The use of CAD designs makes the production process highly accurate. Once the drawings are complete and committed to file, they will be used to produce multiple versions of the product in question according to the specifications of the order. Find out more about CNC machining tools here.

We have the ability to supply and cut a wide range of materials using CNC machine tools:

• Ravatherm XPS Insulation (Formerly Styrofoam)
• Fibran XPS Insulation
• Plywood / MDF
• Aluminium composites
• ABS
• Aluminium Honeycomb Panels
• Perspex
• Solid grade Laminate – brands include: Formica, Abet, Greenlam, Trespa, Fundermax, Polyrey, Sonae & Pfleiderer. Read our full guide to solid grade laminate here.

Find out more about the different CNC machining material options here.

Underfloor heating systems

• Water-based underfloor heating: CNC machining is used with extruded polystyrene such as Ravatherm XPS (formerly Styrofoam) for use in water-based underfloor heating systems. The customer’s own pipe layout is incorporated, and grooves are routed into the insulation board in order to house the water pipes of the heating system. This will allow the pipes to sit flush in the grooved areas, providing an effective method of insulation. This increases the efficiency of the overall system and prevents heat loss through the floor. Read our guide to CNC machining for underfloor heating here.
• Electric underfloor heating: In addition to water-based underfloor heating systems, thin-cut Ravatherm XPS (formerly Styrofoam) sheets are supplied for electric-based systems. The thinner sheets are used to sit underneath the electric matting and provide added insulation.

Furniture manufacturers and suppliers

CNC machining is an excellent method of cutting solid grade laminate for both indoor and outdoor furniture components, such as table tops. Find out more about CNC machining for table tops here.

Panel Systems can employ its suite of CNC machines to fulfil the order quickly and to precise specifications.

Panel Systems are able to incorporate bespoke / branded designs CNC machined into the laminate surface, from distinct branding to grooves that create the appearance of timber cladding.

Read more about how CNC machining works here.

Typical markets we supply to

Panel Systems staff have years of experience using CNC machining to cut materials for various applications, including:

• Toilet cubicles
• Locker doors
• Changing room furniture
• Medical equipment
• Children’s playground panels
• Indoor / outdoor table surfacing
• Retail display areas and retail kiosks
• Van conversions
• Specialist automotive panels
• Leisure vehicle interiors
• Fixed outside furniture
• Laboratories
• Indoor furniture
• Bathroom panels

Our experienced CNC operators are also able to provide useful and effective input for any bespoke projects you may have. Whether it’s underfloor heating, lightweight panels, or something completely different – Panel Systems can provide both a range of materials and the CNC expertise to analyse the problem and offer made-to-measure solutions.

Read our expert guide to the benefits of solid grade laminate for toilet cubicles here.

Flexibility

Every job is different – whether it’s cutting Ravatherm XPS (formerly Styrofoam) for underfloor heating insulation panels or solid grade laminate into restaurant tables, the flexibility of CNC machining means we can deliver a bespoke product. Large contracts can be fulfilled with all pieces produced to a uniform design and specification, but panels can also be supplied on a bespoke basis to customers’ own designs.

Cost-effective and time efficient

CNC machining is both cost-effective and time-saving for your business, providing you with your exact requirements within a tight timeframe. This ensures you can meet tight deadlines without having to invest in expensive equipment. Panel Systems has a number of CNC machines in operation, utilising both 3 & 5 axis capability, meaning large orders can be completed on time through our increased capacity. You can find out more about the CNC machining process at Panel Systems here.

Minimal waste

Computer optimisation of panel sizes ensures wastage is kept to a minimum.

Here are the key benefits of choosing Panel Systems for CNC machining:

• Many of the materials required to be cut using the CNC machines are available in stock at Panel Systems’ main location to ensure prompt delivery.
• Control – As Panel Systems produce the materials used for the CNC machining process, we’re able to fully control the quality, thickness, design, and specification of the finished products.
• Large capacity — Due to the nature of CNC machining and with a number of machines in operation and specialised team members, both large capacity orders and smaller, more bespoke projects can be fulfilled.

Find out more about the importance of CNC machine tool use here.

What are the benefits of choosing a bespoke CNC machining service?

Bespoke CNC machining offers several advantages, including the ability to produce complex and highly precise parts, quick turnaround times, and the flexibility to accommodate unique and custom designs. Bespoke CNC machining is commonly used in various industries, including aerospace, automotive, medical device manufacturing, and more, where precision is essential.

Our experienced CNC operators are also able to provide useful and effective input for any bespoke projects you may have. Whether it’s underfloor heating, lightweight panels or something completely different, Panel Systems can provide both a range of materials and the CNC expertise to analyse the problem and offer made-to-measure solutions.

Read our full buyers guide to solid grade laminate here.

Specifying your project

With direct access to material and CNC fabrication services under one roof, Panel Systems is able to guarantee a reliable service with delivery on time to ensure projects are completed within their specified timeline. With no need to outsource any part of the process, Panel Systems is in full control of the project timeline.

At Panel Systems, we work carefully with customers who use our CNC machining process. An initial meeting will usually take place to discuss the requirements of the project before optimisation software is used to calculate the most economical way to cut the material. Contact us today to specify your project.

At Panel Systems, we have decades of experience fabricating products that help our customers create the end product. Choosing Panel Systems provides the following benefits:

Expertise

50 years’ experience working with extruded polystyrene, solid grade laminate and other materials.

Longevity of service

Panel Systems has been in operation for 50 years, which means services have been refined, and our business has stood the test of time.

Customer-Focused

Our own in-house CAD department enables us to work closely with our customers to assist in designing customer’s own components.

Capability

Both 3 & 5-axis cutting technology is available, which means we have the capability to achieve most machining details. Read our guide to the importance of high-quality CNC machining tools here.

What finishes can be used after CNC machining?

After machining, additional processes like surface finishing, polishing, or coating may be applied to achieve the desired appearance and functionality.

What does a “CNC machine” stand for?

CNC stands for a “computer numerical control machine”. You can find out more about CNC machining here.

Are CNC machines versatile?

Yes – CNC machines can work with a wide variety of materials, and choosing a bespoke supplier means you will achieve your exact requirements.

How does CNC machining differ from traditional machining methods?

CNC machining is automated and computer-controlled, while traditional machining methods are often manual. CNC machining offers greater precision and repeatability, making it suitable for complex and intricate parts.

How can I choose the right CNC machining service provider?

To choose the right CNC machining service provider, consider factors such as their experience, capabilities, equipment, quality control measures, lead times, pricing, and customer reviews. It’s essential to communicate your specific project requirements clearly.

• A buyers guide to solid grade laminate
• Guide to solid grade laminate table tops
• An introduction to CNC machinery
• Guide to solid grade laminate for laboratories
• What are laminate table tops, and how are they made?
• How to make designs fit the right space with CNC machining