Lightweight Sandwich Panels2026-09-11T15:21:18+01:00

Lightweight Sandwich Panels
Multiple facing and core options available

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Innovative Lightweight Panels for Multiple End Uses

In addition to our existing range of thermal insulating panels, we also manufacture innovative lightweight panels for multiple end uses. We offer a range of lightweight, high strength cores including ThermHex polypropylene honeycomb, Recycled PET, Tancast/Polyurethane & XPS foam (Extruded Polystyrene). To compliment the cores, our large range of panel facing materials means we can offer a bespoke solution to meet your design and performance requirements.

Here are some examples of lightweight sandwich panel specifications:

Products > Lightweight Sandwich Panels > Description - Panel Systems
White GRP Faces – ThermHex Core
Products > Lightweight Sandwich Panels > Description - Panel Systems
Birch Ply Faces – Ravatherm XPS Core
Products > Lightweight Sandwich Panels > Description - Panel Systems
Birch Ply Faces – ThermHex Core
Lightening the load with sandwich panels in commercial vehicles - Panel Systems
Lacquered Aluminium Faces – ThermHex Core
Products > Lightweight Sandwich Panels > Description - Panel Systems
Gloss White Aluminium Faces – ThermHex Core
A guide to composite panels and cores - Panel Systems

Benefits

Wide range of lightweight, high strength cores

Bespoke solutions available

Loading calculations upon request

Technical information

Facing options available:

  • Powder Coated Aluminium
  • Anodised Aluminium
  • Plastisol Steel
  • Trespa
  • Equitone Cladding
  • GRP
  • Rockpanel
  • Building Boards
  • PVC
  • MDF
  • ABS
  • Plywood

Core options available:

  • Ravatherm XPS
  • Fibran XPS
  • Siderise Nexus Core (non-combustible)
  • ThermHex Polypropylene Core
  • Phenolic Foam
  • Polyurethane
  • Tancast
  • Plywood
  • MDF
  • Aluminium Honeycomb

No matter what your requirements for lightweight panels are, our expert sales team are happy to help. Be sure to contact us for more information regarding your unique project details. We can also offer loading calculations upon request.

Applications

Lightweight Sandwich Panels > Applications – Panel Systems” class=”alignright size-medium wp-image-3938″ src=”https://www.panelsystems.co.uk/wp-content/uploads/2023/09/Lightweight-Sandwich-Panels-Applications-300×300.jpg” alt=”Products > Lightweight Sandwich Panels > Applications – Panel Systems” width=”300″ height=”300″ />Most of our lightweight panels incorporate ThermHex – a revolutionary Polypropylene honeycomb core. ThermHex is a strong & lightweight material that provides optimal performance in composite sandwich structures where superior mechanical performance is required. The optimised cell size and the specific structure of ThermHex honeycomb cores offer an exceptional surface quality in sandwich components even with very thin skin material layers.

Typical Applications

  • Van conversions and linings
  • Flooring panels
  • Automotive / truck panels
  • Lightweight furniture panels
  • Structural decks
  • Architectural Panels
  • Bespoke applications

Please note:
The information and data shown does not represent exact sales specifications. The features of the products mentioned may vary. The information given has been provided in good faith, however it does not imply any liability, guarantee or assurance of product performance. It is the purchaser’s responsibility to determine whether these products are suitable for the application desired and to ensure that the site of work and method of application conform with current legislation.

Installation

All our panels can be cut, CNC machined & drilled to bespoke shapes & sizes utilising our extensive 3 & 5 Axis CNC capabilities. Please forward your CAD drawings for a quote.

Our friendly and knowledgeable team are on-hand to offer expert advice and help.

Tel: 0114 275 2881
Fax: 0114 278 6840

Sales: sales@panelsystems.co.uk
General: mail@panelsystems.co.uk

Product Quick Enquiry Form

For pricing and ordering, please forward details of your required panel type, sizes & quantities to acp@panelsystems.co.uk. If you wish to discuss your requirements beforehand, please contact our team on 0114 249 5626.

Please note: We specialise in supplying commercial manufacturers and trade customers. Unfortunately, we are unable to quote for most individual self-build camper van or motorhome projects.

Frequently asked questions

Can I buy ThermHex on its own?2023-09-18T10:32:18+01:00

ThermHex may be purchased in sheet form on its own, however this material is not suitable to be used as a finished panel.

Is ThermHex a complete panel?2023-09-18T10:32:01+01:00

When bought on its own, ThermHex is not a completed panel and must be bonded to on both faces with another material.

Can ThermHex sheets be cut to size?2023-09-18T10:32:36+01:00

Panel Systems have a range of cutting and machining services on offer to our customers, meaning that sheets of ThermHex can be cut to the dimensions required for your unique project.

What applications are lightweight sandwich panels suitable for?2023-09-18T10:33:00+01:00

There is a wide range of applications that our lightweight sandwich panels may be suitable for, including but not limited to van conversions and linings, flooring panels, automotive / truck panels, lightweight furniture panels, structural decks and architectural panels. To discuss your requirements with a member of our expert team, contact us on 0114 249 5635.

Contact us

Get in touch to find out more about pricing, or to discuss your requirements in more detail.

Please note: We specialise in supplying commercial manufacturers and trade customers. Unfortunately, we are unable to quote for most individual self-build camper van or motorhome projects.

Get in touch to find out more about pricing, or to discuss your requirements in more detail.

Please note: We specialise in supplying commercial manufacturers and trade customers. Unfortunately, we are unable to quote for most individual self-build camper van or motorhome projects.

Call us on 0114 249 5626

Quick Enquiry Form
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