Lightweight Sandwich Panels

£145.00£225.00

From £145.00

To compliment our existing range of thermal insulating panels, we also manufacture lightweight panels for multiple end uses. We have a set of 5 standard specifications which are available to purchase directly from our website. In addition to the standard panels we offer for sales online, we offer a complete bespoke range of facing and core materials options to suit your own application.

GroupFaceCoreLength (mm)Width (mm)Thickness (mm)Weight (kg/m2)Deflection at 100kg/m2 UDL over 1m span (mm)Unit of SaleMin. Qty.PriceCodeQuantityAdd to Cart
4mm Birch Plywood17mm Styrofoam XPS24001200256.42.5Each2 £145.00 025920
1mm Aluminium Gloss White25mm Thermhex PP Honeycomb24001200278.41.2Each2 £225.00 025922
0.9mm Lacquered Aluminium25mm Thermhex PP Honeycomb24001200277.91.3Each2 £195.00 025923
4mm Birch Plywood18mm Thermhex PP Honeycomb24001200267.82.4Each2 £170.00 025924
2mm White GRP20mm Thermhex PP Honeycomb24001200247.75.5Each2 £210.00 025925

Lightweight Sandwich Panels


FaceCoreLength (mm)Width (mm)Thickness (mm)Weight (kg/m2)Deflection at 100kg/m2 UDL over 1m span (mm)Unit of SaleMin. Qty.PriceCodeQuantity
4mm Birch Plywood17mm Styrofoam XPS24001200256.42.5Each2 £145.00 025920
1mm Aluminium Gloss White25mm Thermhex PP Honeycomb24001200278.41.2Each2 £225.00 025922
0.9mm Lacquered Aluminium25mm Thermhex PP Honeycomb24001200277.91.3Each2 £195.00 025923
4mm Birch Plywood18mm Thermhex PP Honeycomb24001200267.82.4Each2 £170.00 025924
2mm White GRP20mm Thermhex PP Honeycomb24001200247.75.5Each2 £210.00 025925

Minimum Quantity: 2

Most of our lightweight panels incorporate ThermHex – a revolutionary Polypropylene honeycomb core. ThermHex is a strong & lightweight material that provides optimal performance in composite sandwich structures where superior mechanical performance is required. The optimised cell size and the specific structure of ThermHex honeycomb cores offer an exceptional surface quality in sandwich components even with very thin skin material layers.

All our panels can be cut, CNC machined & drilled to bespoke shapes & sizes utilising our extensive 3 & 5 Axis CNC capabilities. Please forward your CAD drawings for a quote.

TYPICAL APPLICATIONS

  • Van conversions and linings
  • Flooring panels
  • Automotive / truck panels
  • Lightweight furniture panels
  • Structural decks
  • Architectural Panels
  • Bespoke applications

FACING OPTIONS AVAILABLE:

  • Powder coated aluminium 0.5mm – 4.0mm
  • Anodised aluminium 0.5mm – 3.0mm
  • GRP (Glass reinforced plastic) including anti-slip options.
  • Coated Steel
  • High Pressure laminate e.g. Formica / Trespa
  • MDF
  • Birch / WBP / Marine Plywood
  • Anti-Slip Plywood

CORE OPTIONS AVAILABLE:

  • Polypropylene honeycomb
  • Styrofoam XPS
  • Ultra Lightweight Banova Plywood
  • Aluminium Honeycomb

We can offer loading calculations upon request.

NEED HELP WITH YOUR PROJECT OR DESIGN?

We’d love to help bring your ideas to life! For additional technical data or assistance in selecting the right materials for your application & performance requirements, please contact us on 0114 249 5635 or email acp@panelsystems.co.uk

Please note:

(i) The information and data shown does not represent exact sales specifications. The features of the products mentioned may vary. The information given has been provided in good faith, however it does not imply any liability, guarantee or assurance of product performance. It is the purchaser’s responsibility to determine whether these products are suitable for the application desired and to ensure that the site of work and method of application conform with current legislation.

(ii) During 2018 Dow Chemical will cease the manufacture of blue Styrofoam and replace with a new improved product called XEnergy Styrofoam. This product will be grey in colour and offer the same mechanical properties but will provide improved thermal performance. Full technical data sheets on the new improved product are available to download here and here.

Face

2mm White GRP, 0.9mm Lacquered Aluminium, 1mm Aluminium Gloss White, 4mm Birch Plywood

Core

20mm Thermhex PP Honeycomb, 18mm Thermhex PP Honeycomb, 25mm Thermhex PP Honeycomb, 17mm Styrofoam XPS

Length (mm)

2400

Width (mm)

1200

Thickness (mm)

24, 25, 26, 27

Weight (kg/m2)

7.8, 7.9, 8.4, 6.4, 7.7

Deflection at 100kg/m2 UDL over 1m span (mm)

2.4, 1.3, 1.2, 2.5, 5.5

Unit of Sale

Each

Min. Qty.

2

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