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Lightweight Sandwich Panels
£140.00 – £225.00
To complement our existing range of thermal insulating panels, we also manufacture lightweight panels for multiple end uses.
We have a set of 5 standard specifications: in addition to the standard panels available to buy online, we also offer a complete bespoke range of facing and core material options to suit your applications.
This product and/or some of its components has been re-branded. Click here for more info.
NEED ASSISTANCE? Please contact us during office hours on 0114 249 5626 or via the contact form.
| Face | Core | Length (mm) | Width (mm) | Thickness (mm) | Approx. weight (kg/m2) | Approx. deflection at 100kg/m2 UDL over 1m span (mm) | Unit of Sale | Price (ex. VAT) | Code | |
|---|---|---|---|---|---|---|---|---|---|---|
| 4mm Birch Ply Faces | 17mm Ravatherm XPS Core | 2400 | 1200 | 25 | 6.4 | 2.5 | Each | £145.00 | 025920 | |
| 1mm Gloss White Alum Faces | 25mm Thermhex Core | 2400 | 1200 | 27 | 8.4 | 1.2 | Each | £225.00 | 025922 | |
| 0.9mm Lacquered Alum Faces | 25mm Thermhex Core | 2400 | 1200 | 27 | 7.9 | 1.3 | Each | £195.00 | 025923 | |
| 4mm Birch Ply Faces | 18mm Thermhex Core | 2400 | 1200 | 26 | 7.8 | 2.4 | Each | £170.00 | 025924 | |
| 4mm Birch Ply Faces | 10mm Thermhex Core | 2400 | 1200 | 18 | 7.0 | 3.7 | Each | £140.00 | 027162 | |
| 2mm White GRP Faces | 20mm Thermhex Core | 2400 | 1200 | 24 | 7.7 | 5.5 | Each | £210.00 | 025925 |
Most of our lightweight panels incorporate ThermHex – a revolutionary Polypropylene honeycomb core. ThermHex is a strong & lightweight material that provides optimal performance in composite sandwich structures where superior mechanical performance is required. The optimised cell size and the specific structure of ThermHex honeycomb cores offer an exceptional surface quality in sandwich components even with very thin skin material layers.
All our panels can be cut, CNC machined & drilled to bespoke shapes & sizes utilising our extensive 3 & 5 Axis CNC capabilities. Please forward your CAD drawings for a quote.
TYPICAL APPLICATIONS
- Van conversions and linings
- Flooring panels
- Automotive / truck panels
- Lightweight furniture panels
- Structural decks
- Architectural Panels
- Bespoke applications
FACING OPTIONS AVAILABLE:
- Powder coated aluminium 0.5mm – 4.0mm
- Anodised aluminium 0.5mm – 3.0mm
- GRP (Glass reinforced plastic) including anti-slip options.
- Coated Steel
- High Pressure laminate e.g. Formica / Trespa
- MDF
- Birch / WBP / Marine Plywood
- Anti-Slip Plywood
CORE OPTIONS AVAILABLE:
- Polypropylene honeycomb
- Ravatherm XPS (formerly known as Styrofoam XPS)
- Ultra Lightweight Banova Plywood
- Aluminium Honeycomb
We can offer loading calculations upon request.
NEED HELP WITH YOUR PROJECT OR DESIGN?
We’d love to help bring your ideas to life! For additional technical data or assistance in selecting the right materials for your application & performance requirements, please contact us on 0114 249 5635 or email acp@panelsystems.co.uk
Please note:
The information and data shown does not represent exact sales specifications. The features of the products mentioned may vary. The information given has been provided in good faith, however it does not imply any liability, guarantee or assurance of product performance. It is the purchaser’s responsibility to determine whether these products are suitable for the application desired and to ensure that the site of work and method of application conform with current legislation.
We pride ourselves on our high level of quality & service and all our products are manufactured to British Standard BS EN ISO 9001:2015. We keep extensive stocks at our Sheffield warehouse close to Junction 31 off the M1, ready for collection or distribution across the UK.
IMPORTANT INFORMATION (6th Nov 2019):
The Dow Styrofoam brand name has changed to Ravatherm XPS. This product is now manufactured by Ravago Building Solutions – Europe’s largest manufacturer of XPS insulation. The level of quality has remained the same. If you have any questions regarding this name change, please contact our technical sales team.
- Blue Styrofoam LBH has changed to Blue Ravatherm XPS H LB
Downloads
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Delivery & Collections
Delivery
Delivery is charged as an extra. All our deliveries are sent via our courier networks and require a signature upon receipt. Our products are delivered in boxes or on pallets for protection of the product, as such please be advised that access by large vehicles may be required. Our deliveries take place between 8.30am and 5pm Monday to Friday, however we can arrange for special delivery instructions or times at an extra cost.
For deliveries to post-codes AB, IV, KW, PA, PH, FK, DD, LD, BA, SP, SO, GU, RH, ME, TN, CT, BN, PO, BH, EX, TA, DT, EX, TQ, PL, TR, DA, a surcharge will be added to the total cost once the postcode is entered in the delivery address fields. For non mainland post-codes e.g. BT, GY it will be necessary to contact us on 0114 275 2881 for the delivery charge. In this case, a member of our sales team will process your order, and collect credit card details manually.
We aim to deliver your order within the specified time shown. We may contact you if quicker delivery is possible or have problems meeting the specified delivery date. Where you wish to add special instructions to your order, this may delay the delivery.
Collections
Your order can be collected free of charge from our distribution depot located 2 minutes from junction 31 of the M1. SAT-NAV S26 5PY (click here for location map).
After you have placed and paid for your order, we need time to prepare it for you. Your order registers on our system shortly after payment is made online. You will receive an email confirming your order/payment. Please follow these steps after receiving your email confirmation.
Call 0114 275 2881 to arrange a collection time and date: (Our collection point is open during the following times – 8.30am to 4pm Mon – Thursday and 8.30am to 2pm on Fridays)
You will require your emailed order reference to be able to make a collection, please use this reference in all correspondence.
Help
If you need assistance with your order, please contact us on 0114 275 2881
