The new generation of lightweight core materials
ThermHex is a revolutionary material that has two very specific properties – being both lightweight and strong. Made from a Polypropylene (PP) honeycomb core, it is suitable for a wide range of applications including automotive, truck bodies, the marine industry, OEM, industrial equipment and caravan markets, plus many more.
ThermHex is an innovative sandwich panel which has the unique ability to increase strength at a reduced weight, due to its PP Honeycomb core. As a result, ThermHex is rapidly becoming the material of choice for many varied applications here in the UK.
ThermHex honeycomb panels can be ordered in standard and bespoke sizes exclusively from UK distributor, Panel Systems Ltd.
Manufactured in Germany, ThermHex is an innovative sandwich panel with a new type of Polypropylene Honeycomb core.
It is produced using an innovative, patented process which ensures rigidity in terms of its mechanical strength and stability. ThermHex panels are resistant to chemicals and moisture and therefore offer durability and longevity. The material is 100% recyclable, as part of ensuring ethical and sustainable sourcing of materials.
ThermHex is available in a range of different PP honeycomb core densities to suit specific project requirements, with core thicknesses from 3.5mm to 30mm.
ThermHex is available in the standard sheet size of 2500mm x 1200mm or can be cut to size, if required.
Standard stock sheet thickness are 3.5mm, 8mm, 10mm, 15mm, 20mm, 28mm.
Bespoke sheet sizes and thickness are available subject to minimum production quantities.
We can also bond the material to a range of facing materials, such as metals, plastics, timber and decorative laminate to offer benefits in terms of aesthetics, strength and lightness.
Laminated Polypropylene Honeycomb Panels
At our two manufacturing plants in Yorkshire, we have the latest CNC equipment and offer customers the ability to manufacture bespoke sandwich panels with ThermHex as the core.
This includes bonding with both structural and contact adhesives. We have an extensive range of vacuum and platten presses for the manufacture of Composite panels. Our fabrication capability includes three CNC routers, metal shearing and folding, aluminum welding and hot-wire foam cutting.
We offer a comprehensive CAD design service, which includes accepting customers’ own drawings in a range of file formats and producing a workable panel or component to meet bespoke requirements. Our in-house CAD/CAM facilities ensure we can provide rapid prototyping to suit customer needs, as well as undertaking both large and small production runs.