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Click on the link below to jump to the relevant sections:

• The benefits of CNC machining
• What does Panel Systems offer?
• A step-by-step guide to our CNC service
• Applications
• Frequently Asked Questions

Here at Panel Systems, we will support your work every step of the way, from planning to fitting. Utilising our one-stop-shop service brings the following benefits:

Reduced cutting time — The ability to order size specifications at point of purchase reduces the need to arrange a separate cutting service, either internally or externally. This can save both time and money.

Our staff at Panel Systems are experienced at working with a number of different materials. Here are some of the materials we have worked with in the past:

• aluminium honeycomb
• polypropylene panels
• aluminium composites
• solid grade laminate
• plywood
• MDF

Minimised wastage — Many businesses place the prevention of material wastage as a top priority due to its impact on profit margins.

Main contractors often have primary responsibility for waste disposal; however, subcontractors can also benefit through falling tender prices and a subsequent advantage over rival firms.

Our CNC machining service will keep off-cuts to a minimum by using a computer-controlled process that shapes your product in the most economical way, using the least number of sheets possible.

Improved environmental impact — Alongside the typical cost considerations faced by building companies, there is a growing awareness around the environmental impact of construction waste. A demonstrable commitment to sustainability both improves reputation around environmental policies and works well as a marketing tool.

For those interested in learning the fundamentals of CNC machining, there are downloadable resources available online, such as beginner guides, tutorials, and reference materials that can help you understand both the technical and environmental benefits of CNC technology.

A general commitment to reducing a company’s carbon footprint also helps to foster a culture of efficiency among staff.

You can find out more about the benefits of CNC machining and the products it can create in our previous guide here.

• Cutting and drilling service to a bespoke customer.
• Customised CAD files.
• The supply of all associated accessories and fixing systems.
• A CNC routing service with 3 and 5 axis technology for complex shapes, face grooving, and blind drilling. We can also machine panels in preparation for concealed fixing systems.
• Site support and fixing advice.
• Edge profiling and face grooving.

We here at Panel Systems will support your cladding work every step of the way, from planning to fitting.

Planning

Meeting

The first step is to have a meeting to discuss the size, shape and quantities you are looking for. We can offer advice and expertise at this early stage to ensure you get the best price and an efficient service.

Optimisation software

We utilise the latest ‘Magicut’ optimisation software. We input the sizes and quantities you require, and the software will work out how to cut them in the most economical way.

CAD and bespoke designs

Panel Systems is able to accept customers’ own CAD files to create tailored designs. These CAD designs will be included in our Magicut optimisation software to ensure efficiency. CAD designs can also be used for engraving such things as branding or other intricate patterns on your panels.

For bespoke designs, the choice is yours. Once the designs are agreed, rapid prototyping can take place to produce the finished panel, ready for approval, prior to full production.

Production

Cutting and drilling service

Panel Systems offers a full machining service, which includes 3 and 5 axis routers for high-quality machining of panels, using the latest computer-controlled beam saw technology. All our panels are cut to fine tolerances, meaning less wastage. We also fabricate boards for secret fix and specialist systems. We can drill the board, saving you time onsite.

Installation

Packaging

Packaging can be overlooked by some panelling companies, but we think it’s incredibly important for ease of use and time saving. We explain how we intend to cut your material and then package it in order of fitting, saving you time on site.

Materials

We are able to handle various materials & brands including:

Support and advice

We can offer assistance both pre- and post production. We can offer the most economical ways to go about your product solution, along with advice and information.

The CNC machine can be used to create specific shapes in a number of materials for a wide range of applications, including:

• fixed outside furniture
• Industrial / specialist
• Cold stores and refrigerated units
• indoor furniture bathroom pod panels
• children’s playground towers
• Vehicle bodies

Our staff at Panel Systems have extensive knowledge and experience across a wide range of materials and industries. Whatever stage of the process you are at, we can help you to deliver your material on time and to the correct specifications.

If you would like to get a quote or order custom CNC machined parts online from Panel Systems, simply visit our website and use the online request form, or contact our team directly via email or phone. We will guide you through the process and provide you with a fast, competitive quote tailored to your project requirements.

How Does CNC Machining Compare to Other Manufacturing Processes?

Compared to other manufacturing processes, CNC machining offers greater precision, repeatability, and efficiency, especially for complex parts made from materials like aluminium honeycomb. CNC machining can achieve tighter tolerances and faster turnaround times than many traditional methods, making it ideal for diverse applications.

What Factors Affect the Design and Dimensions of CNC Machined Components?

The design and dimensions of CNC machined components are influenced by several key factors, including:

• Material Properties: Different materials have varying machinability, strength, and thermal properties that can affect the design process.
• Intended Use: The final application of the component determines its required strength, precision, and surface finish.
• Tolerance Requirements: The level of precision needed for the component will dictate machining methods and dimensions.
• Manufacturing Processes: The chosen CNC machining techniques (milling, turning, etc.) can limit or expand design possibilities based on capabilities.
• Cost Considerations: Budget constraints may influence material selection, complexity of design, and overall dimensions to ensure cost-effectiveness.
• Assembly Compatibility: Components must fit together with other parts in an assembly, which dictates certain dimensional requirements.
• Regulatory Standards: Certain industries have specific regulations that must be adhered to in terms of design and manufacturing tolerances.

By considering these factors carefully during the design phase, engineers can create effective and efficient CNC machined components that meet both functional and aesthetic requirements.

What are the size limitations when producing parts with CNC machining?

CNC machining offers versatile manufacturing options, but there are size limitations to consider. These limitations can vary depending on the specific CNC machine being used. Generally, common size constraints include:

• Machine Capacity: Each CNC machine has a maximum workpiece size it can accommodate, which typically ranges from small parts to larger components (up to several feet in length). We can accommodate parts up to 6m long x 2m wide.
• Material Size: The dimensions of the raw material stock can also limit the part sizes that can be produced.
• Tooling Limitations: The size and type of tooling used can impact the precision and capabilities for machining larger parts.
• Weight Considerations: Heavier materials may require specialised equipment or handling techniques to ensure safe and effective machining. It's essential to consult the specifications of the CNC machine in use to determine its specific capabilities and limitations for part production.

What Basic Knowledge Should CNC Operators Have About Sizing Adjustments?

CNC operators should have a solid understanding of sizing adjustments to ensure precision and accuracy in their work. They should know how to read and interpret tolerance specifications, which indicate the allowable deviation from a specified dimension, as well as have familiarity with measuring tools such as callipers, micrometres, and gauges.

Operators need to understand how to adjust offsets in the CNC machine settings to compensate for tool wear or material variations. Knowledge of different cutting tools and their capabilities can help operators make informed decisions about sizing based on the material being used and understanding how feed rates and spindle speeds affect cutting and sizing can help achieve better results in machining processes.

Regular calibration of CNC machines is important for maintaining accuracy, so operators should know how to perform basic calibration checks. By keeping these basics in mind, CNC operators can effectively manage sizing adjustments and produce high-quality parts.