Bespoke Sandwich Panels2024-04-18T13:58:35+01:00

Bespoke Sandwich Panels


Composite Panels to Suit a Variety of Applications

At Panel Systems, we are able to offer a wide range of bespoke manufacturing services to our customers. Please contact us with your project requirements to see how we can help. No matter the application, our dedicated team of CAD designers and sales staff are on hand to offer their expert advice. Our service includes the ability to produce a wide range of composite panels to suit a variety of applications.

Our capability extends across a wide range of panel product skills including:

  • Structural Bonding with foam plastics.
  • Specialised panels utilising Aluminium & Polypropylene Honeycomb cores.
  • Metal Fabrication of steel and aluminium.
  • Dry wipe panels.
  • Larcore® Aluminium honeycomb panels.
  • Specialist CNC shaped sandwich panels.
  • GRP (glass-reinforced plastic) faced panels.


Wide range of bespoke manufacturing services

Facing material options

Core material options

Technical information

Facing Material Options

  • Powder Coated Aluminium
  • Anodised Aluminium
  • Plastisol Steel
  • Trespa
  • Equitone Cladding
  • GRP
  • Rockpanel
  • Building Boards
  • PVC
  • MDF
  • ABS
  • Plywood

Core Material Options

  • Ravatherm XPS
  • Fibran XPS
  • Siderise Nexus Core (non-combustible)
  • ThermHex Polypropylene Core
  • Phenolic Foam
  • Polyurethane
  • Tancast
  • Plywood
  • MDF
  • Aluminium Honeycomb


We are always happy to work with our customers to meet their unique requirements, and our team are constantly looking for ways to expand their product knowledge. With innovative methods of manufacturing made possible by state-of-the-art machinery and expert guidance at our disposal, be sure to contact us so that we may work together to make your vision a reality.


For specific installation guidance, please contact us on 0114 249 5626.

Our friendly and knowledgeable team are on-hand to offer expert advice and help.

Tel: 0114 275 2881
Fax: 0114 278 6840


For pricing and ordering, please forward details of your required panel type, sizes & quantities to If you wish to discuss your requirements beforehand, please contact our team on 0114 249 5626.

Frequently asked questions

What applications are your bespoke panels suited for?2023-09-18T11:08:29+01:00

Panel Systems supply panels to a wide variety of industries in a number of different applications, such as for van conversions and linings, flooring, leisure vehicles, truck bodies, furniture, structural decks, and architectural developments.

What is the best way to receive a quote?2023-09-18T11:08:10+01:00

Send an email with the details of your requirements through to or call us on 0114 249 5626, and a member of our expert team will be in touch.

How do I know what material will best suit my requirements?2023-09-18T11:09:00+01:00

If you are unsure what panel specification is right for you, simply call our expert team on 0114 249 5626 or send an email through to, and someone will be able to offer you the advice you require.

Can I open a trade account?2023-09-18T11:09:23+01:00

Credit accounts may be considered for larger, or regular orders. Please contact our sales office for further details on 0114 249 5626. Other payment methods include credit card through our online shop.

Contact us

Get in touch to find out more about pricing, or to discuss your requirements in more detail.

Get in touch to find out more about pricing, or to discuss your requirements in more detail.

Call us on 0114 249 5626

Quick Enquiry Form