Choosing the right fabrication partner goes beyond product selection, it is about reliability, consistent performance and confidence in the partners who deliver it. With five decades of experience, a diverse product portfolio and extensive capabilities, we offer a complete solution to meet project requirements. Learn why we’re the right fabrication partner for you.
A comprehensive product range
One benefit of working with Panel Systems is our comprehensive range of materials. As a global supplier of insulated building products and CNC-machined components, we support a wide range of projects across the UK and worldwide.
Our product portfolio includes:
- Thermal insulation products, including Ravatherm XPS
- Hot-wire cut extruded polystyrene and modelling foam
- Specialist lightweight sandwich panels and glazing infill panels
- Façade cladding and aluminium honeycomb panels
- CNC-machined solid laminate components and fabricated sheet materials
- Portable lightweight staging solutions
Our comprehensive range serves markets including construction, automotive, caravans, packaging and marine, allowing you to source everything you need for your project form a single trusted supplier.
Products such as Ravatherm XPS insulation are recognised for their high thermal performance, compressive strength and low water absorption, making them suitable for flooring applications. Meanwhile, Larcore aluminium honeycomb panels deliver exceptional strength to weight ratios for sectors such as transport, marine and aviation.
For projects requiring compliance with stringent fire regulations, FR-A architectural panels provide a reliable glazing panel which complies with UK Building Regulations. These non-combustible panels are ideal for glazing and curtain walling applications, achieving A2-s1,d0 classification to EN13501-1:2018.
Decades of proven expertise
We have manufactured and fabricated insulation and panel products since 1974. This long-standing expertise reflects extensive technical knowledge and a proven ability to meet bespoke requirements across a range of sectors, making us a fabricator you can always rely on.
Our expertise is divided into three specialist divisions:
- Architectural and composite panels division – supporting façades, Industry, dry lining, transport applications, and lightweight staging
- Foam fabrication and distribution division – specialising in hot-wire cutting and distribution of leading insulation brands
- CNC machining and cutting services division – delivering precision machining across a wide range of laminate, timber and plastic sheet materials
Advanced manufacturing capabilities
Modern projects demand more than standard fabrication. Bespoke architectural features and technically demanding projects depend on a reliable manufacturing partner to bring designs to life. This requires a collaborative approach with integrated CAD/CAM systems, experienced engineers and advanced production processes.
Our team of skilled CAD/CAM engineers work with advanced production technology, ensuring design intent is maintained from concept through to delivery. At the core of our operations is advanced CNC machining. We utilise both 3-axis and full 5-axis CNC technology to produce precise components.
With a machining capacity of up to 6.0m x 2.0m, we accommodate large sizes while maintaining tight tolerances and minimising material waste. This is supported by a 4.3m beam saw for high-speed, accurate cutting, and double-end tenon machinery for consistent and high-quality edge finishing, ensuring panels are installation-ready.
Panel Systems maintains BS 2N ISO 9001:2015 accreditation, demonstrating a commitment to consistent manufacturing standards and continuous improvement. For specifiers and contractors, it assures consistent manufacturing standards, traceability and full compliance with industry standards.
A fabrication partner you can trust
From initial design through to final delivery, our extensive capabilities and over 50 years of expertise gives contractors complete confidence that even the most complex project requirements can be met with accuracy and precision.
Operating across three sites covering 60,000 square feet, and a Sheffield-based distribution facility with direct motorway access, we can support bespoke requirements and ensure consistent product supply.
For more information, contact our team today on 0114 275 2881 or email sales@panelsystems.co.uk









