ThermHex

£15.00£48.00

ThermHex is a revolutionary new material made from a Polypropylene Honeycomb Core.  ThermHex is lightweight yet incredibly strong, making it ideal for a wide range of applications including automotive, truck bodies, shipbuilding, OEM, industrial equipment and caravan manufacturing.

GroupProductLength (mm)Width (mm)Thickness (mm)Unit of SaleMin. Qty.PriceCodeQuantityAdd to Cart
Thermhex250012003.5Each10 £15.00 019550
Thermhex2500120010Each10 £25.00 019630
Thermhex2500120015Each10 £29.50 019631
Thermhex2500120018Each10 £38.00 020227
Thermhex2500120020Each5 £34.00 019632
Thermhex2000100020Each5 £29.00 019551
Thermhex2500120025Each5 £48.00 020076
Thermhex2500120028Each5 £48.00 019633

Thermhex 3.5mm-18mm


ProductLength (mm)Width (mm)Thickness (mm)Unit of SaleMin. Qty.PriceCodeQuantity
Thermhex250012003.5Each10 £15.00 019550
Thermhex2500120010Each10 £25.00 019630
Thermhex2500120015Each10 £29.50 019631
Thermhex2500120018Each10 £38.00 020227

Minimum Quantity: 10

Thermhex 20mm-28mm


ProductLength (mm)Width (mm)Thickness (mm)Unit of SaleMin. Qty.PriceCodeQuantity
Thermhex2500120020Each5 £34.00 019632
Thermhex2000100020Each5 £29.00 019551
Thermhex2500120025Each5 £48.00 020076
Thermhex2500120028Each5 £48.00 019633

Minimum Quantity: 5

The new generation of lightweight core materials

ThermHex is a revolutionary material that has two very specific properties – being both lightweight and strong.  Made from a Polypropylene (PP) honeycomb core, it is suitable for a wide range of applications including automotive, truck bodies, the marine industry, OEM, industrial equipment and caravan markets, plus many more.

ThermHex is an innovative sandwich panel which has the unique ability to increase strength at a reduced weight, due to its PP Honeycomb core.  As a result, ThermHex is rapidly becoming the material of choice for many varied applications here in the UK.

ThermHex honeycomb panels can be ordered in standard and bespoke sizes exclusively from UK distributor, Panel Systems Ltd.

Core Materials

Manufactured in Germany, ThermHex is an innovative sandwich panel with a new type of Polypropylene Honeycomb core.

It is produced using an innovative, patented process which ensures rigidity in terms of its mechanical strength and stability. ThermHex panels are resistant to chemicals and moisture and therefore offer durability and longevity.  The material is 100% recyclable, as part of ensuring ethical and sustainable sourcing of materials.

ThermHex is available in a range of different PP honeycomb core densities to suit specific project requirements, with core thicknesses from 3.5mm to 30mm.

ThermHex is available in the standard sheet size of 2500mm x 1200mm or can be cut to size, if required.
Standard stock sheet thickness are 3.5mm, 8mm, 10mm, 15mm, 20mm, 28mm.
Bespoke sheet sizes and thickness are available subject to minimum production quantities.

We can also bond the material to a range of facing materials, such as metals, plastics, timber and decorative laminate to offer benefits in terms of aesthetics, strength and lightness.

Laminated Polypropylene Honeycomb Panels

At our two manufacturing plants in Yorkshire, we have the latest CNC equipment and offer customers the ability to manufacture bespoke sandwich panels with ThermHex as the core.

This includes bonding with both structural and contact adhesives. We have an extensive range of vacuum and platten presses for the manufacture of Composite panels. Our fabrication capability includes three CNC routers, metal shearing and folding, aluminum welding and hot-wire foam cutting.

We offer a comprehensive CAD design service, which includes accepting customers’ own drawings in a range of file formats and producing a workable panel or component to meet bespoke requirements. Our in-house CAD/CAM facilities ensure we can provide rapid prototyping to suit customer needs, as well as undertaking both large and small production runs.

Product

Thermhex

Length (mm)

2000, 2500

Width (mm)

1000, 1200

Thickness (mm)

3.5, 8, 10, 15, 18, 20, 25, 28

Unit of Sale

Each

Min. Qty.

5, 10, 20

Technical

Material NomenclatureTHPP80FN
Base materialPolypropylene
Core thickness [mm]- standard dimensions4810152028
Cell size [mm]3.08.08.09.69.69.6
Nominal cell wall density [Kg/m3]80
Compression strength [MPa]*
(ASTM C365-57)
1.2
Compression modulus [MPa]*
(ASTM C365-57)
40
Shear strength L/W [MPa]*
(ASTM C273-61)
0.3 / 0.5
Shear modulus L/W [MPa]*
(ASTM C273-61)
6 / 15
Temperature range for processing application [°C]-30 to +80
Short-term up to +140
Thermal conductivity* [W/mK]0.065
Standard surface finish (both sides)Polypropylene closure film and Polyester non woven
Standard dimensions [mm]2,500 (length) x 1,200 (width)
Other dimensions upon request

Applications

ThermHex honeycomb cores are used in many sectors where superior mechanical performance is required due to their inherent properties of being strong and lightweight.

These include:

  • Automotive and Transport
  • Leisure
  • Building and Construction
  • Marine Industry
  • Caravan
  • OEM
  • Industrial equipment
  • Wind and solar energy
  • Plus many more…
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